This procedure establishes the minimum requirements for the lockout tagout of energy isolating devices whenever maintenance or servicing is done on machines or equipment where employees may be exposed to. With this secured process, all individuals working on the same circuit or equipment have individual locks that they secure onto a disconnect device before working on. Machine specific lockout tagout procedure template. The unexpected powering or start up of machinery or equipment the unexpected release of hazardous energy. These videos are not owned or endorsed by affordable safety training llc or xo safety. Lockout tagout fact sheet employees need to be trained to ensure that they know, understand, and follow the applicable provisions of the hazardous energy control procedure. Once you have these lists, workers can select from the database when filling out a form or performing a lockout tagout so that your information is always standardised and correct. These materials are not owned or endorsed by xo safety or affordable safety training llc.
The lockout tagout software also provides you with a smart and realtime database or list of all of your plant, equipment or loto objects. Lockout and tagout policy for enter company name cdc. Supervisors must enforce the use of lockout and tagout devices when employees do service or maintenance work and may be exposed to hazardous energy. This course is based on the requirements in osha regulation 1910. A loto procedure is required for all complex lotos. To ensure that each employee performing the servicing or maintenance is provided the same level of protection c. Free lockout tagout log template admirably elegant lock out tag out 2019 from lock out tag out procedures template template with resolution. Employees need to be trained to ensure that they know, understand, and follow the applicable provisions of the hazardous energy control procedure.
Card should also be signed by the employee before it is laminated. Notify notify all affected employees that a lockout tagout is about to take place, the reason for the lockout tagout, and the specific machinery or equipment affected. Alternative formats specific to divisions or user facilities may. Follow graphical lockouttagout procedure from top to bottom to deactivate the energy isolating devices so that the machine. Machinespecific lockout tagout procedures in section v must be followed. Lockout purpose scope oshacademy free online training.
The locks andor tags of the current owner from the original shift must remain on the equipment. Copies of plant specific lockouttagout written program for handout 8. The course and subsequent discussion will satisfy the osha training requirements as set out by the law. Free lockout tagout safety videos for training and awareness note. List and describe the basic steps in the lockouttagout process. When tagout procedures are utilized, additional safety practices will be. It should be expanded, personalized and tailored to your companies, places of business or worksites. Deenergize equipment and lockout or tagout energyisolating devices. Establish a policy that permits only the employee who applied a lockouttagout device to remove it. Contract service and maintenance name of your company and contractors must be aware of their respective lockout tagout procedures before the contractor does onsite work.
Ensure that new or overhauled equipment is capable of being locked out. Access 100% of our training material for free, including the study guide, module quizzes, course activities and resources, and course exams. Identify and give examples of the use of lockouttagout materials and hardware. Always be sure all lockouttagout devices are compatible with the environment in which they will be used i. Hazardous energy control lockouttagout program template. Its a little light on the photos, but it is a useful presentation. Lockouttagout and electrical safety program and procedures. Tagout devices may be used in lieu of lockout devices only if the tagout program provides employee protection equivalent to that provided through a lockout program. This presentation provides general safety and health information on the control of hazardous energy lockouttagout and should be modified to address sitespecific conditions and hazards. A sample lockouttagout procedure ohio bwc a good lockouttagout procedure, at a minimum, should contain the following elements. A loto procedure is a formal document detailing all the steps required to establish the lockout.
Lockouttagout is the process employing specific safety procedures and practices to control hazardous energy during the service and maintenance of machinery. Lockouttagout refers to specific practices and procedures. This guide explains how to get compliant with this standard, fast. Napoleon dynamite tackles loto humorous, yet effective presentation created by a 14year old after the proper lockouttagout procedure was explained to him. Lockout and tagout policy for enter company name purpose. Print full color with photo images on a visual sign placard and place the. Make sure they know the machine is going to be started. When we talk about hazardous energy, we mean any type of energy that can be released and might harm a person. Electrical lockouttagouttryout procedures 3 appendix iii lockouttagout individual card template card should be folded in half and laminated with heavy laminate. Focusing on the free market circulation of machinery and the protection.
It documents the scope of work permitted under the loto. E started up f becoming electrically energized g turned on h all of the above 8. These typically include standardized locks and tags, and may include more specialized equipment like valve covers or multilock hasps. This guide is based on the requirements in oregon oshas standard for hazardous energy control. The next step of the lockouttagout procedure is to isolate the machine or equipment from any source of energy. Control of hazardous energy procedure lockouttagout in accordance with wisconsin safety and professional services chapter sps 332 and osha 29 cfr 1910. Lockouttagout pdf files browse our collection of lockouttagout files in pdf format.
Use lockout devices for equipment that can be locked out. When machines or equipment are being prepared for service or maintenance, they often contain some form of hazardous energy that can cause harm to people in the area. Evaluation of lockout tagout procedures and equipment must be performed by osha personnel. There needs to be a verification of energy isolation. Employees authorized to perform lockout shall be certain as to which switch, valve, or other energy isolating devices apply to the equipment being locked out. Fail to follow established energy control procedures. Lockout form a preprinted form to fill out for group loto procedure to document and communicate isolation and repair status lockout tagout specific practices and procedures to safeguard employees from the unexpected energizing or startup of machinery and equipment or the release of hazardous energy during service or maintenance activities. A sample lockouttagout procedure a good lockouttagout procedure, at a minimum, should contain the following elements. Template for control of hazardous energy procedure lockout. The following is the general procedure used for all lockouttagout applications. A lockout permit form cdcword doc 71 kb, cdc pdf pdf 85 kb should be used in conjunction with the lockout procedure and diagram provided above.
This procedure establishes the minimum requirements for the. Effective hazardous energy control procedures will protect employees during machine and equipment servicing and maintenance where the unexpected. This may mean any number of things, such as turning off power at a breaker or shutting a valve. Reference machine operating procedure for normal shutdown. For a lockouttagout program to succeed, all of the tools required by a procedure need to be provided. A lockout device is a device that positively prevents a machine from being. The loto procedure fulfills the following purposes.
Osha estimates compliance with the lockouttagout loto standard prevents 120 fatalities and 50,000 injuries annually. Free download writing lockout tagout procedures free free. On the next page, fill out the information you want to see on your tags. Presentation on the control of hazardous energy for general industry. Keep other safe make sure everyone is clear of the equipment before starting. Operate equipment controls to verify that the equipment is deenergized.
Describe the procedure for release from lockouttagout. All berkeley lab loto procedures must follow the standard format included in the lockouttagout loto procedure template. This document provides an over view of oshas control of hazardous energy standard along with a template for a basic written lockouttagout procedure. It shall be used to ensure that the machine or equipment is. Ensure that lockouttagout devices identify the individual users. Oshas requirements for the control of hazardous energy typically called lockouttagout, or loto are found in 29 cfr 1910. Energy control lockouttagout program online training. This powerpoint covers the requirements of lockout tagout, as well as the procedures and work practices for the proper isolation of hazardous energy.
Tagout the placement of a tagout device on an energyisolating device, in accordance with an established procedure, to indicate that the energyisolating device and equipment being controlled may not be operated until the tagout device is removed. Lockouttagout loto procedures for electrical equipment. They provide protection by preventing machines or equipment from becoming energized because they are positive restraints that no one can remove without a key or other unlocking mechanism, or through extraordinary means, such as bolt cutters. If energy isolation device is capable of being locked out, it must be locked out unless can demonstrate tagout is just as effective. Employees who work in areas where lockouttagout procedures are used must. Lockouttagout fact sheet employees need to be trained to ensure that they know, understand, and follow the applicable provisions of the hazardous energy control procedure. Lockout and tagout standard or who performs other job responsibilities in an area where such servicing is performed.
Free lockout tagout powerpoints lockout tagout energy control plan exemptions to lockout tagout procedure requirements a quick rundown of. Browse through our semiprinted templates below and choose the one that fits the bill. All maintenance personnel shall be provided with a good lock. Osha lockout tagout assessment worksheet selfexplanatory assessment worksheet from osha. Control of hazardous energy occupational safety and. Employees are responsible to observe safety practices contained in the lockouttagout program and to point out unsafe. Shut down shut down the machine or equipment by its normal stopping procedure. The following simple lockout procedure is provided to assist employers in developing. If more than one authorized employee is required to lockout or tagout equipment, the following organizational procedures. E authorized employees f affected employees g other employees h all of the above 9. Leader training cards for each employee attending the training.
Departments are responsible for adopting and implementing this control of hazardous energy program lockouttagout. Application of a secured lockout device on an energy isolating device valve, switch etc. Lockout tagout is the process employing specific safety procedures and practices to control hazardous energy during the service and maintenance of machinery and equipment what is lockout tagout. The osha control of hazardous energy lockouttagout standard 29 cfr 1910. Lamination should be large enough for the tag to be punched so it can be attached with the padlock. Lockouttagout lockout energy source isolation placards document and show visual procedures to control, isolate, and lockout energy sources as required by osha. Perform a job hazard analysis and conduct a briefing with all involved andor affected personnel. Lockouttagout safety training powerpoint presentations. Free best standard operating procedure sop templates free manufacturing free download from lock out tag out procedures template photo with resolution. Lockout tagout procedures are dictated by osha reg. The authorized employee shall know the type and magnitude of energy that the machine or equipment utilizes and shall. Alternative formats specific to divisions or user facilities may be used, provided that they contain the elements described in appendix b of pub3000, chapter 18. Sample lockouttagout safety permit helps to ensure that all necessary steps have been taken when performing lockouttagout. Jan 20 1 of 3 electrical lockouttagouttryout procedures.
It should be expanded, personalized and tailored to your companies, places of. Pub3000, chapter 18, work process n addresses loto procedures. Never attempt lockouttagout procedures unless you have been trained and certified by your employer under an approved energy control program. A standard or a generic lockout procedure shall be implemented if an eslp has not. All authorized employees involved in the lockouttagout musts remove their locks andor tags. If the machine or equipment is operating, shut it down by the normal stopping procedure depress the stop button, open switch, close valve, etc. Disconnecting or making safe the equipment involves the removal of all energy sources and is known as isolation.
These standards, as well as other relevant resources, are identified throughout this publication. Never loan or share your lock, combination, or key with anybody else. Present information in a standardized, yet customized, easytofollow format. Existing loto procedures are acceptable until fy16, after which they must be converted to the standard format in the lockouttagout loto procedure template.
The steps necessary to isolate equipment are often documented in an isolation procedure or a lockout tagout procedure. Lockouttagout specific practices and procedures to safeguard employees from the unexpected energizing or startup of machinery and equipment or the release of hazardous energy during service or maintenance activities. Gensuite loto software provides an essential platform for managing equipmentspecific loto procedures, including equipment details, diagrams, detailed energy source. Use only lockouttagout devices authorized for the particular equipment or machinery and ensure that they are durable, standardized, and substantial.
The isolation procedure generally includes the following tasks. Lockout tagout log sheet luxury stunning loto procedure template s from lockout tagout template excel, source provided that you ask the questions, youre going to receive the info to pick on a building that has. Machine specific lockout tagout procedure template excel. The lock shall have the individual workers name and other identification on it. Signs and labels can also contribute to a loto program. Employees who do service and maintenance work must follow the lockouttagout procedures described in this policy. Template for control of hazardous energy procedure. Osha lockouttagout assessment worksheet selfexplanatory assessment worksheet from osha.
Lockouttagout compliance guide and checklist scope. The loto software provides employees quick access to equipment inventory and loto procedures for all site equipment and processes. These two workplace electrical safety standards govern the standards by which lockout tagout is executed in all businesses in north america. The control of hazardous energy lockouttagout osha 29 cfr 1910. It is specific both to the equipment or system and to the scope of work. Lockout devices, typically locks, hold energyisolation devices in a safe, off, or neutral position. Sep 23, 2019 a lockout tagout loto procedure is a safety system used to prevent accidental or unauthorized access to electrical power sources that are undergoing maintenance or other work. Free download writing lockout tagout procedures free. Use proper lockout tagout procedures please be careful when working on equipment lockout tagout types of energy electrical mechanical chemical thermal hydraulic pneumatic electric shock can kill as low as 30 volts can carry enough current to kill use safe electrical practices use nonconducting tools check. Yet lockouttagout violations are still among the top ten most frequently cited by osha. This procedure establishes the minimum requirements for the lockout of energy isolating devices whenever maintenance or servicing is done on machines or equipment. Presentation from people first that covers lockout tagout for the construction industry. Lockouttagout loto procedure template electrical safety.
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